Aug 01, 2022 Leave a message

What is Lap Joint Flange?

A lap joint flange (LJF) is an assembly of two elements involving a stub end and a lap joint ring flange (also called a ‘lap joint flange’). To be technically correct, the stub end is not part of a lap joint flange. However, a lap joint flange is always used in conjunction with a stub end, so both parts are often collectively referred to as a ‘lap joint flange’.

 

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details of socket lap joint flange: 1. lap joint flange; 2. stub end; 3. butt weld; 4. pipe or fitting; 5. radiu

 

Due to their design, lap joint flanges always have a flat face with a smooth surface. But, when combined with the stub end, the resulting sealing face is raised. This occurs because the sealing face of the stub end is above the flange’s bolting plane.

 

The lap joint flange has no sealing face, only the stub end has the sealing face.

 

The sealing face of a stub end may be plain, serrated, or grooved to allow for a ring type joint.

 

Lap joint flanges are available in many sizes and classes; they are also suitable for elevated temperatures and pressures. Generally, a lap joint flange can be used for the same applications as a welding neck flange.

 

To assemble a lap joint ring flange and stub end, the stub end must slide into the bore of the flange ring and then be butt welded to the pipe. One side of the stub end forms the sealing face, whilst the opposite/back side of the stub end presses against the lap joint flange ring (when the flange is assembled). The lap joint flange ring is free to rotate after the stub end is welded to the pipe, this is because it is not physically joined to the stub end. Once the flange joint has been assembled, the lap joint ring is no longer free to rotate.

 

The advantages with the lap joint flange design are:

Inexpensive.

Well suited for corrosive applications.

Requires only a single full penetration butt weld.

Only the stub end has contact with the process medium

It can be easily adjusted to align with the mating flange (the flange can be rotated until the bolt holes align).

It is available in almost all pipe diameters.

Ideal for systems where frequent disassembly of the flange is required e.g. when cleaning or inspection is required.

It is possible to use a cheaper grade material for the lap joint flange e.g. carbon steel, because only the stub end must match the associated pipe material/grade; this can result in considerable cost savings.

 

There are some limitations on the lap joint flange’s usage, mostly due to its bulkier multiple component design. Lap joint flanges cannot be used for small size piping.

 

Non-Destructive Testing (NDT) Techniques

Magnetic particle inspection (MPI), dye penetrant inspection (DPI), radiographic testing (RT) and/or ultrasonic testing (UT), can be used to prove the butt weld (same techniques as used for a welding neck flange).

 

ASME Standards

Dimensions and tolerances for lap joint flange stub ends are outlined in the ASME B16.9 standard. Note, this differs from the usual ASME B16.5 standard because a stub end is classified as a pipe fitting, not a flange.

 

Standard Specification For Lap Joint Flanges

Dimensions

ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings

Size

1/2" (15 NB) to 48" (1200NB)

Class

150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS, DIN Standard ND-6,10, 16, 25, 40 Etc.

DIN

DIN2527, DIN2566, DIN2573, DIN2576, DIN2641, DIN2642, DIN2655, DIN2656, DIN2627, DIN2628, DIN2629, DIN 2631, DIN2632, DIN2633, DIN2634, DIN2635, DIN2636,DIN2637, DIN2638, DIN2673

BS

BS4504 , BS4504, BS1560, BS10

Flange Face Type

Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)

 

Material & Grades of Lap Joint Flanges

Stainless Steel Lap Joint Flanges

ASTM A 182, A 240 F 304, 304L, 304H, 316, 316L, 316Ti, 310, 310S, 321, 321H, 317, 347, 347H, 904L

Duplex & Super Duplex Steel Lap Joint Flanges

ASTM / ASME A/SA 182 F 44, F 45, F51, F 53, F 55, F 60, F 61

Carbon Steel Slip Lap Joint Flanges

ASTM / ASME A/SA 105 ASTM / ASME A 350 , ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52, F60, F65, F706

Low Temperature Carbon Steel Lap Joint Flanges

ASTM A350, LF2, LF3

Alloy Steel Lap Joint Flanges

ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91

Copper Alloy Steel Lap Joint Flanges

ASTM SB 61 , SB62 , SB151 , SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30), UNS No. C 10100, 10200, 10300, 10800, 12000, 12200

Nickel Alloy Lap Joint Flanges

ASTM SB564, SB160, SB472, SB162 Nickel 200 (UNS No. N02200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020)

 

ASME B16.5 Raised Faced Lap Joint Flanges Available Types

Lap Joint Flange

Lapped Joint Flanges

ANSI B16.5 Lap Joint Flanges

Lap Joint Flange Dimensions

ASME B16.5 Lapped Joint Flanges

ANSI B16.5 Class 150 Lap Joint Flanges

Stainless Steel Lap Joint Flanges Suppliers

SS Lap Joint Flange

Lapped Joint Plate Flanges Dealer

ASME B16.47 Series A and B Lap Joint Flanges Exporter

ANSI B16.5 class 150 Lap Joint Flange Stockholder

ANSI 150 Lap Joint Flange Distributors

Carbon Steel Lap Joint Flange

High Quality Lap Joint Flanges Manufacturer

ASTM A182 Stainless Steel Lap Joint Flange

Duplex Steel Lapped Joint Flange

Super Duplex Steel Lap Joint Forged Flange

Copper Nickel Lap Joint Pipe Flanges

High Nickel Alloy Lapped Joint Flanges

Hastelloy Flat Faced Lap Joint Flanges Stockist

Titanium ASME B16.47 Series A and B Lap Joint Flanges

Inconel Lap Joint Flanges

 

ANSI B16.5 Lap Joint Flanges Application

ASME B16.5 Lap Joint Flanges are known to deliver exceptional performance and are generally developed for meeting the demands. We offer a broad range of Lapped Joint Flanges through a worldwide network of stock-keeping branches. These Lap Joint Flange is use in various industries like :

 

Stainless Steel Lap Joint Flanges uses in Oil and Gas Pipeline

Lap Joint Flanges uses in Chemical Industry

Alloy Steel Lap Joint Flanges uses in Plumbing

Flat Faced Lap Joint Flanges uses in Heating

Lap Joint Pipe Flanges uses in Water Supply Systems

ANSI B16.5 Lap Joint Forged Flanges uses in Power Plant

Lapped Joint Plate Flanges uses in Paper & Pulp Industry

Lap Joint Flange uses in General Purpose Applications

Steel Lap Joint Flanges uses in Fabrication Industry

Lapped Joint Flange uses in Food Processing Industry

Lap Joint Flanges uses in Structural Pipe

 

 

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